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Inventech; the specialist in oxygen analysers for gases

Inventech offers extractive oxygen analysers (in-situ, wall or panel solutions) as well as portable analysers. Online measurement is crucial for determining and monitoring the purity of a gas. A portable oxygen analyser again provides the speed and flexibility needed to analyse your process. In addition to being portable or online, the O₂ analysers can be classified by range and technology used: paramagnetic, electrochemical, zirconium oxide and TDLAS. Below we will tell you more about these techniques. Would you like to know more about Teledyne Analytical Instruments oxygen analysers? Please contact Inventech. We can also provide references on request.

Techniques for oxygen analysis

There are several measuring principles: 

Electrochemical

Teledyne has developed and perfected the use of electrochemical oxygen sensors for a wide variety of applications. TAI has developed the Micro-Fuel Cell, which works like a transducer; it converts energy from one form into another form. A well-known transducer is the battery that converts chemical energy into electrical energy. The Micro-Fuell Cell works the same way; the amount of oxygen in the gas is reduced by an electrolysis reaction and measured by electrical current. The analyser automatically corrects for changes in temperature (at a constant oxygen level). Periodic cell replacement is required. However, the Insta Trace, another Teledyne innovation, eliminates the inconvenience associated with replacing an electrochemical oxygen sensor. Analysers according to the electrochemical principle are suitable for oxygen concentrations between 1 ppm and 25%. 

Paramagnetic

The physical property that distinguishes oxygen from other techniques is paramagnetism. Due to these properties, oxygen molecules are attracted by a strong magnetic field. This data is used by the paramagnetic detection technique. Because the gas sample is guided along a magnetic field, a voltage change occurs when the gas contains oxygen. This in turn generates a current (pje) that returns an element of the analyser to its original position. The current required to maintain the original position is proportional to the oxygen concentration. Paramagnetic analysers are very suitable for measurements of oxygen levels between 90 and 100%.

Thermal conductivity

Two thermistors are used for thermal conductivity; one for the sample gas and one for the reference gas. Because the two thermistors are located close to the walls of the sample chamber and are heated, they lose heat to the walls of the sample chamber at a rate that is proportional to the thermal conductivity of the surrounding gas. The temperature difference and the bridge voltage (Wheatstone) are converted in proportion to the concentration of one of the components of the gas mixture.

Zirconium oxide sensor

The zirconia sensor is heated to 700 ° C. When the sample contacts the electrode of the sensor, it generates an electrical signal. This signal is proportional to the ratio between the oxygen concentration in the sample gas and the oxygen concentration in a reference gas. The reference gas in this case is the ambient air that is in contact with the electrode on the outside.

 

 

Typical Applications of Oxygen Analysers

Typical applications of oxygen analysers are:

  • Optimization of burners by analysis of oxygen in a flue gas;
  • Oxygen purity measurement, monitoring and / or certification;
  • Oxygen measurement in flare pipes, reactor feed gases, solvent recovery, land fill gases, (landfill gases with organic waste);
  • Air separation;
  • LEL monitoring (lower explosion limit) for "tank blanketing" with an inert gas (inerting) in the hold of ships and storage tanks;
  • Catalyst protection

The application and use differ per customer situation. Inventech is a specialist in oxygen analysis in gases and is happy to help.

What to take into account when choosing an oxygen analyser

Important things when choosing an oxygen analyzer include:

  • Measuring range (percentages or ppm O2 in gas);
  • Long term stability (drift);
  • Accuracy;
  • Response time;
  • Safety critical applications;
  • Moving parts;
  • Local display and / or output signals;
  • Explosion safety;
  • Calibration options;
  • Sample conditioning system;
  • Process pressure change;
  • Pressure compensation;
  • Energy consumption;
  • Gas composition and background gas familiarity and stability;

Ask our expert in oxygen anlysis in gases about the benefits of the different solutions for your application.

Types of oxygen analysers for gas measurements

There are many types of oxygen analyzers for various measurements in gases. Below we highlight a number of oxygen analysers.

 

Flexible online oxygen analyzer: Insta Trans

The Insta Trans is an inline oxygen analyzer (transmitter) packaged in a weatherproof NEMA 4 housing. The name Insta Trans refers to the built-in flexibility level. The instrument can be used for ppm or percent measurements, allowing users to deploy the Insta Trans for a variety of applications. The Insta Trans can also use an Insta Trace which reduces the “waiting time” when replacing a cell to 15 minutes (instead of 12 to 24 hours, which is usual when replacing a cell). 

Applications Insta Trans:

  • Purity of chemical raw materials
  • Transmission of natural gas
  • Petrochemical process control
  • Air separation and liquefaction processes
  • Inert gas generator product analysis
  • Gas purity certification
  • Nuclear fuel processing
  • Guarantee of optimal product quality
  • Flue gas analysis
  • And many other uses

Oxygen analysers 3190 and 3290

The Oxygen Analyzers 3190 (Traces) and 3290 (Percent) are easy-to-use microprocessor based units, offering high accuracy and all standard features. The 3190 and 3290 are electrochemical oxygen sensors designed to detect oxygen concentrations or percentage levels in clean gases. The instruments are available in portable, 19 ”rack and wall / panel mounting.

Most important features:

  • Ppm or percent oxygen analysis
  • Electrochemical analysis technique
  • Compact and budget-friendly
  • Membrane switches and a large four-digit LED display make installation and operation clear and quick.
  • Auto ranging as standard Range: 0-10 ppm and 0-1000 ppm (3190), 1% to 25% (3290)
  • Optional range: 10 ppm and 10,000 ppm (3190), up to 100% (3290)
  • Sensor fault alarm with one high and one low set point.
  • Configuration data and analysis results can be transferred to your PC.
  • Measurement of several gases possible with extension of measuring cells

Applications 3190 and 3290:

  • Wave soldering ovens
  • Manufacturers of glove boxes
  • Nitrogen membrane skids
  • PSA skids
  • Helium recovery systems
  • Diving applications
  • Clean air systems for medical applications

Download the brochure of the 3190 and 3290 series here. Depending on the practical application, desired accuracy and the gas (mixture) to be measured, Inventech can make a suitable proposal for you.

 

Oxygen analyzers 3000-RS series

In 2020 Teledyne has introduced a new generation of oxygen analyzers; the 3000-RS series. The analyzers are designed to increase efficiency, optimize processes and increase safety. The 3000-RS series uses the well-known Teledyne micro fuel cell technology, the paramagnetic analysis technique and the patented InstaTrace. The compact design of the 3000-RS series allows optimal use of rack space; 4 analyzers can fit in a 19 ”rack. 

Most important features: 

  • ppm or percent oxygen analysis
  • Micro fuel cell technology and paramagnetic analysis technology
  • Most compact design (maximum 4 analyzers in a 19 ”rack)
  • Range: 0-10 ppm to 0-9,999 ppm (0-1 ppm with XL option), 0-1% to 0-100%
  • Touchscreen LCD color screen displays important parameters
  • Automatic calibration and remote calibration (integral valves optional)
  • Sensor fault alarm
  • Insta Trace
  • Configuration data and analysis results can be transferred to your PC
  • Measurement of several gases possible with extension of measuring cells
  • 19 '' rack instruments and as a table solution  

 

Applications: Similar to 3190 and 3290. Download the brochure of the compact 3000-RS series

 

Portable oxygen analyzer 3110

The oxygen analyzer 3110 works on the same principle as the Insta Trans and the 3000RS, but combined in one model and as a portable application. This analyzer is easy to operate and calibrate; the correct scale is automatically selected and data is logged via a digital output. The 3110 is also supplied as standard in a robust carrying case. 

Applications oxygen analyser 3110:

  • Air separation and liquefaction
  • Monitoring of pure, gaseous hydrocarbon streams
  • Semiconductor manufacturing
  • Protective atmosphere covering of primary liquid raw materials and flammable liquids
  • Process analysis of gaseous monomers such as vinyl chloride, propylene, butadiene, isoprene or ethylene
  • Gas purity certification
  • Leak detection of glove boxes or pipelines
  • Treatment and transmission of natural gas
  • Catalyst protection
  • Inert gas welding of exotic metals
  • Wave and reflow soldering
  • Nuclear fuel processing and isotope separation
  • Analysis of chemical reactions
  • Gas analysis
  • Manufacture of plastics

Download the brochure of the 3110 series.

Contact Inventech for the right oxygen analyser for your application

The above analysers are just a selection from our range. If you would like to know which analyser is suitable for your application, please contact our specialist in oxygen analysis  John Heidenreich, via tel.: 0031 (0)162-460404 or email. We are happy to help.

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