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The Challenge of Textile Recycling

Textile recycling remains a significant global issue, with only 15% of post-consumer textile waste recycled while 85% ends up in landfills, according to the US EPA. Traditional sorting methods, like air classifiers, struggle with fabrics of similar density and texture, while chemical sorting methods, although precise, require destructive processes and are limited to specific materials like polyester.

RGB and multispectral imaging, while providing some insights, fall short in distinguishing between fabrics with subtle differences. The ideal solution is a contactless sorting system that can classify diverse fabrics and blends at high speed. Headwall's hyperspectral imaging technology (HSI), combined with perClass Mira's machine learning software, addresses this challenge with unmatched precision and efficiency.

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Why Hyperspectral Imaging is Ideal for Textile Classification

Hyperspectral cameras analyze the entire light spectrum reflected by materials, providing unparalleled accuracy in identifying textile compositions. This allows recyclers to distinguish even minor differences between fabrics, making it an essential tool for sustainable textile recycling.

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Processing Hyperspectral Data for Textile Sorting: A Case Study

In a recent trial, fabric samples with varying compositions—cotton, wool, and synthetic blends—were scanned using the MV.C NIR sensor and analyzed with perClass Mira software. A spectral library of pure fabrics such as acrylic, cotton, linen, nylon, polyester, viscose, and wool was created, enabling the development of precise classification and regression models.

  • Classification Model: Built to identify pure fabrics and tested on mixed samples. Results showed 100% accuracy with a 5% pixel threshold and 98% accuracy at a 1% threshold.
  • Regression Model: Estimated the composition of unknown samples, providing insights into fabric blends' percentages.
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How AI Enhances Textile Sorting

Many textiles share similar physical and chemical properties, making traditional sorters ineffective. Using AI-driven hyperspectral imaging and machine learning, Headwall’s system builds accurate binary models to classify fabrics, distinguishing between specific materials like polyester and non-polyester with remarkable precision.

Efficient Textile Recycling with Hyperspectral Cameras

Most garments are made from fabric blends, requiring advanced methods to estimate their composition. Headwall's hyperspectral cameras and perClass Mira's software analyze spectral features in the near-infrared (NIR) range (900–1700 nm), identifying both pure fabrics and blended materials. This enables recyclers to separate textiles more effectively, ensuring higher-quality recycled outputs.

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Key Benefits for Sustainable Textile Recycling

  1. Precision in Sorting: Hyperspectral imaging achieves unmatched accuracy in identifying fabrics and blends.
  2. Efficiency in Recycling: Automating textile classification speeds up the recycling process while maintaining high-quality standards.
  3. Sustainability: By reducing textile waste in landfills, hyperspectral technology supports a circular economy.

Conclusion: Transforming Textile Recycling with Hyperspectral Technology

Headwall's MV.C NIR system, paired with perClass Mira’s software, offers a sustainable solution for textile classification and recycling. With real-time, contactless sensing capabilities, this technology makes sorting faster, more accurate, and environmentally friendly.

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Optimize Textile Recycling with Hyperspectral Precision

The MV.C NIR by Headwall, combined with Mira stage software, allows you to elevate your textile sorting processes to a whole new level.